Blood set priming method and apparatus

ABSTRACT

An extracorporeal blood set may be primed with physiological solution for use in a blood transporting process such as hemodialysis. The set comprises tubing having a patient connector on an end thereof, and a first branch tube in connection with a source of the solution. The branch tube connects with the set between the ends of the set. The branch tube also connects with further branch tubing, having a second connector which is capable of sealing connection with the patient connector. The method comprises the steps of connecting the patient connector and the second connector to form a closed loop of tubing. One then passes the solution from the source in flow through the first branch tube and further branch tubing to fill them and the set tubing with the solution. One then disconnects the patient connector for subsequent connection with the vascular system of a patient.

CROSS REFERENCE TO RELATED APPLICATION

This is a division of application Ser. No. 10/062,570, which is incorporated herein in its entirety, which is a continuation-in-part of application Ser. No. 09/378,977, filed Aug. 23, 1999, now U.S. Pat. No. 6,387,069, which is a continuation-in-part of application Ser. No. 09/038,616, filed Mar. 11, 1998, now U.S. Pat. No. 6,290,665, which is a division of application Ser. No. 08/717,849, filed Sep. 23, 1996, now U.S. Pat. No. 5,895,368.

BACKGROUND OF THE INVENTION

Tubular sets are commonly used for conveying blood between a patient and extracorporeal blood treatment apparatus such as dialyzers, blood oxygenators, and similar devices. In the setup of these devices, they must be initially filled with a physiological solution such as normal saline solution before blood is introduced into the sets and extracorporeal treatment apparatus.

Separate or attached priming sets are used in the prior art to deliver such solutions to the fluid pathways of extracorporeal tube sets and the blood processing devices before, during, and after a medical procedure such as hemodialysis. Before the procedure, saline solution must be used to prime the set's fluid pathway, displacing all air. During dialysis, saline solution may have to be rapidly added via the set if the patient suffers hypotension. Also, saline solution may be used as a diluent in drug administration which is directly infused into the extracorporeal blood pathway. Then, at the end of dialysis, saline solution is added to the set to displace all blood back to the patient.

Priming sets are basically simplified versions of the conventional i.v. administration sets used in infusion therapy.

A dialysis set comprises a tubular structure having one end connected to a patient connector and the other end connected to the extracorporeal treatment device. Arterial dialysis sets receive blood from the patient and convey it to the extracorporeal device. Venous sets receive blood from the extracorporeal device and convey it back to the patient.

Such a prior art dialysis extracorporeal treatment system comprises an arterial set and a venous set, both of which are connected to dialyzer. The arterial set also carries a branching tube, called a saline administration branch line, typically terminating with a luer lock connector for connection with an end of the priming set. Thus, the priming set connects with the saline administration branch line of the arterial set, and saline solution may pass in one step upstream in the arterial set to the patient connector end, to fill that area. Then, in another step, clamps are closed and opened to allow saline to pass downstream through the rest of the set, to prime the rest of the entire system.

As another option in the prior art, the priming set, reversibly connected to a bag of physiological solution, is directly connected to the patient connector of the arterial set. Then, the saline can flow in a single step through the entire system of the arterial set, the dialyzer, and the venous set, to prime it. Following this, one must disconnect the patient connector and priming set, and connect the connector of the priming set to the saline administration branch line, since saline solution will be subsequently needed during the dialysis process.

Since connection of the patient connector with the patient is essentially the last step to be performed after priming and before the initiation of the hemodialysis, the wet patient connector in this circumstance may lie around in an exposed manner, waiting for the final priming steps to be performed, particularly the connection of the priming set to the saline administration branch line, and other final steps. This is undesirable, since it leaves the patient connector both wet from its prior connection, arid exposed to the air, which invites contamination.

Also, in the prior art, the use of a separate, separable priming set is generally required to enable the multiple connections and disconnections which are commonly used. However, this causes extra expense in connectors, clamps, sterility protectors, and assembly and packaging.

Further in the prior art, a branching injection site is generally provided to the priming set, which becomes a way that drugs and supplemental fluids may be administered to the system. However, an injection site uses a hypodermic needle to obtain connection through it. The flow through such a needle, and also through valved ports, blunt, hollow probes, and the like used as substitutes for needles, is low because needles and the like are constricted, and thus have low flow rates. The flow is particularly not sufficient for high flow needs such as hypotensive fluid replacement or efficient priming/rinse back of the blood line set. Likewise, valved ports have this disadvantage, and also they are much more expensive than injection sites and needles.

Also, in the circumstance where priming is performed directly through the saline administration branch lines of conventional arterial sets, the retrograde flow of fluid back to the arterial patient connector adds time-consuming connections and clamping.

By this invention, a simplification of the priming process is achieved. The system may be primed in a single step from the patient connector, which is advantageous, and the patient connector may simultaneously be protected from contamination until it is fully time to switch the patient connector to engage the blood system of the patient, to effect the extracorporeal blood treatment process. Where in the prior art two connections after priming must be made, one with the patient connector, and the other with the priming set connector and the saline administration branch line of the set, only one connection after priming has to be made in this invention, that of the patient connector. Also, an extra connector becomes available in accordance with this invention which is a higher flow luer connector, rather than a restricted flow needle or an expensive substitute, so that in the event of the urgent need for high flow fluid administration into the set the access is available.

DESCRIPTION OF THE INVENTION

In accordance with this invention, a method is provided of priming an extracorporeal blood set such as a dialysis set, typically connected to an entire dialysis flow system, to fill it with physiological solution. The set comprises tubing having a patient connector on one end thereof, and a branch tube in connection with a source of the physiological solution. The branch tube connects with the blood set between ends of the blood set.

By this invention, the branch tube connects in branching relation with a second connector, for example by using further branch tubing. The second connector is capable of sealing connection with the patient connector. Preferably, each of the patient connector and the second connector has a minimum flow-through bore diameter of at least about two millimeters, which is substantially larger than the bore diameter of needles which are used with injection sites in conventional medical sets. Thus, a relatively high flow rate is possible through these connectors.

Various known connectors exhibit a minimum flow-through bore diameter of at least two millimeters, i.e. there is no constriction of the fluid flow path through the connector of less than two millimeters diameter. The most common are the luer or luer lock connectors, which are preferably used in this invention, and are commonly used throughout the medical field. However, any other connector which fits the requirements and has a flow-through bore diameter of at least two millimeters may be used, for example, screw connectors, bayonet connectors with abutting tubular ends, connectors similar to the Sarns Quick Click connector, clam shell connectors for abutting flanged-end tubing together, and the like. What is excluded are normal medical needle type connectors, certain valved ports which fail to have an adequate flow path diameter, blunt, hollow probes that extend through slit, elastomeric diaphragms, and the like, unless they are somehow designed to have a flow path which is at least two millimeters in diameter throughout its length.

Thus, the method of this invention comprises the steps of: connecting the patient connector and the second connector to form a closed loop of tubing. One then passes the solution from its source in flow through the branch tube and the branching second connector, to fill them and the set tubing with the solution. One then disconnects the patient connector for subsequent connection with a vascular system of a patient. This subsequent connection can be immediate, so that the patient connector is not subject to contamination by spending time exposed to the air. Typically, the patient connector is a conventional male luer lock connector, while the second connector is a conventional female luer lock connector.

It is preferred to practice the method with the further step of blocking (occluding) flow through the branch tube at a first point, which is positioned on the branch tubing between the further branch tubing (branching second connector) and the set tubing. The effect of this is to temporarily cause all of the solution flow from the solution source to pass through the branching second connector, and through the patient connector, and then through the set tubing from the end thereof, so that the priming of the entire system can proceed from one end, to the other without any need for a less desirable retrograde flow step.

After this, one then can block or occlude flow through the second connector, and one con simultaneously open flow through the first point in the first branch tube, typically after the set tubing is filled with the solution. Thus, saline flow can now pass directly to the set through the first branch tube if and when needed.

During the extracorporeal blood treatment procedure, one can subsequently connect a third connector, typically a luer connector, to the second connector of the further branch tubing. This third connector typically also has a minimum flow-through bore diameter of at least two millimeters, and can communicate with another source of physiological solution, for example, a drug-containing solution for medicating the patient directly through the set, or added saline in the event of a hypotensive episode. Since the connection of the second and third connectors is preferably a luer connection or the equivalent, rather than a connection through a needle-penetrable injection site or equivalent structures, a much greater flow of solution is available to the patient, which may be lifesaving in the event of a hypotensive episode. Typical branched injection sites which use a needle, or a corresponding, blunt tube, exhibit constricted flow characteristics compared with luer connector systems, since the needle or blunt equivalent must be thin enough to sealingly penetrate through a resilient wall of some kind in an injection site. Thus, significant improvements are achieved by providing the second connector, which is in branching connection with the first branch tubing, providing added capacity for high flow fluid administration to the patient through the set in the event of an emergency, for example a flow of at least 300 ml. per min.

At the end of the extracorporeal blood procedure, one may perform the step of subsequently reconnecting the patient connector and the second connector. More physiological solution may then be passed from the source of solution in flow through the branch tube and further branch tubing, to flush the set tubing with said solution beginning at the patient connector end, through the entire length of the set tubing, and also typically including the dialyzer or other extracorporeal treatment device and the venous set tubing as well.

Thus, the change from the prior art, which comprises the addition of further branch tubing or the like and a second connector as a substitute for a branching injection site of the prior art, provides the above significant opportunities and advantages. By this invention, infusions through the saline administration branch of blood sets greater flow capacities, when compared with injection sites and needles, and their blunt equivalents and valved female connectors. Such high flow infusions are particularly necessary in emergency situations, and may be lifesaving. Also blood line priming of the arterial set maybe accomplished without removing the priming set from sterile connection with the blood line.

In a preferred embodiment, the priming set may be integrally attached to the blood line so that the user does not have to make any connection there. Such an integral connection results in decreased parts, allowing significant cost savings. Similarly, blood line rinseback may take place without removing the priming set from its sterile connection with the blood line.

DESCRIPTION OF THE DRAWINGS

FIG. 1 is view of a dialysis set of the prior art showing a dialysis set being primed while connected to a dialyzer;

FIG. 2 is a view of a dialysis set in accordance with this invention, connected to a dialyzer and another set to form a dialysis flow system;

FIG. 3 is a view of the set of FIG. 2 in the process of being primed;

FIG. 4 is a view of an alternative set in accordance with this invention in the process of being primed;

FIG. 5 is a fragmentary view of an alternate design of set and system for use in accordance with this invention; and

FIG. 6 is a further modification of a set otherwise similar to the set of FIG. 2.

FIG. 7 is a plan view of an alternative design of set in accordance with this invention.

FIG. 8 is a plan view of a set similar to the set of FIG. 7, in which the patient connector and the second connector are temporarily joined together to form a looped portion of the set for purposes described herein.

FIG. 9 is a plan view of another embodiment of the set of this invention.

FIG. 10 is a plan view of another embodiment of the set of this invention.

FIG. 11 is a plan view of another embodiment of the set of this invention.

DESCRIPTION OF SPECIFIC EMBODIMENTS

Referring to FIG. 1, an arterial set 10 of the prior art for hemodialysis is shown, being connected with a conventional hemodialyzer 12 which, in turn, is connected to a conventional venous blood flow set 14.

For priming, a priming set 16 connects at one end thereof to the bag 18 of normal saline solution, and connects at its other end 20 through circulation/priming connector 22, to a branch connector 24 of set 10. In one embodiment of the prior art, both connectors 20 and 24 are male luer connectors, so that priming connector 22 is required to receive both of them in sealed, connected, relation.

Saline solution passes from bag 18 through priming connector 16, first downwardly through proximal tubing portion 26 to fill the upstream portion of arterial set 10 extending to patient connector 27. Then, clamp 28 can be closed, so that subsequent flow goes through distal portion 30 of the set, which in this embodiment contains a bubble trap 32, roller pump tubing 34, and a branching heparin line 36. Set 10 conventionally connects at its opposite end 38 to dialyzer 12. Venous set 14 leads to a second patient connector like connector 27, both of which are conventionally connected through a fistula or the like to the blood stream of the patient to provide a blood circuit.

It should be noted that the luer connector 20 of prior art priming set 16 carries a branching injection site 30 which may be accessed by a needle, or if desired by a blunt, hollow spike or a valved port with respect to newer technology. However, in all of these circumstances, flow into the system through access port 30 is substantially constricted when compared with the typical luer-type connector which is currently used in medical devices.

If desired, to avoid the two step priming of flow first in one direction through tubing section 26, and then in the other direction through tubing section 30, one can directly connect set 16 through its connector 20, and a connector 31 similar to connector 22, with patient connector 27, so that the entire system can be primed with a single flow step, the saline passing through patient connector 27 and then through the entire length of the set, and through dialyzer 12 and venous set 14 as well. However, prior to beginning dialysis, one must then disconnect the respective connector 20, 27 and reconnect connector 20 with branch connector 24. This leaves patient connector 27 wet from use and exposed to the air for a period of time before the final connection to the patient fistula needle set is made and the dialysis procedure begins with flowing blood through the sets. This raises the risk of problems with contamination.

Referring to FIG. 2, the blood flow path for a dialysis setup is shown, being similar to that of the prior art, except for that which is otherwise described herein.

As before, an arterial set 40 is shown, being connected to a dialyzer 12 a and from there to a venous set 14 a. The latter two items are typically unchanged from the prior art. Arterial set 40 defines a patient connector 42, and a length of tubing 43 which carries various elements such as clamp 44, injection site 46, T-connector 48, gas trap 50, roller pump tubing 52, branching heparin line 54, and distal end connector 56, for connection with dialyzer 12 a. All of these items may be of conventional construction.

T-connector 48 carries a branching tube 58 which, in accordance with this invention, may comprise an integrally and permanently attached set for connecting at its remote end 60 to a conventional source of saline or other physiological solution. Branching solution set 58 may carry flow clamp 62 and roller clamp 64 for control of solution flow. Also, branching tube 58 may carry a Y or T member 66, to which is connected further branch tubing 72, which is terminated with a female luer lock connector 70. On-off clamp 88 is also provided to the further branch tubing 72.

Basically, a chief difference of this set over the prior art is that where the set of the prior art, and particularly the connected priming set, has a branching injection site having a resilient, penetrable wall through which fluid flow connection is made by a needle or equivalent, by this invention, branch tubing 58 carries a further branch tubing 72, which terminates with a luer lock connector 70 having the advantage of higher flow characteristics because it has a flow-through bore diameter greater than two millimeters.

As shown in FIG. 3, it becomes possible to prime the set in a simpler and safer manner, as shown. Patient connector 42, which is generally a male luer lock connector, is brought into connecting relation with the second connector 70 of the further branch line 72, so that a portion of the set 40 forms a closed loop as shown, comprising a proximal portion of set 40. The loop extends from patient connector 42 counterclockwise around to T-connector 48, from there extending along branch tube 58 to Y-connector 66. From there the loop closes with further branch tubing 72, to form a complete loop with the connection of members 42, 70.

To prime the set, typically, on-off clamp 62 is closed, and flow from saline container 61 is released by the opening of roller clamp 64, so that saline passes from bag 61 to Y-connector 66, and from there through further branch tubing 72 and patient connector 42 into the proximal end of set 40. From there, solution can pass through the entire set 40, through dialyzer 12 a, and through venous set 14 a, to fill the system. As can be seen, this is a one step process, which avoids the need for the two-directional flow filling steps which would be the case if the solution came in at T-connector 48.

By way of advantage, only a single connection and disconnection needs to be made on arterial set 40 after priming, and that is the connection of patient connector 42 to the patient's fistula. Until that time, patient connector 42 can stay in its connection with second connector 70, to prevent exposure of the wet connector 42 to possible contamination, contrary to the prior art.

The branch set 58 is in this embodiment an integral set, so that no separate set connection is required, except for the single connection of connector 60 into solution bag 61. Thus, a significant cost saving can be made due to the absence of any need for connecting a priming set into the system since it is already integrally present. Thus, extra expense for the necessary connectors, sterility protectors, assembly, and separate packaging of the priming set is avoided.

During dialysis, if there is a need to put additional solution into the system, the female luer connector 70 of the further branch tubing 72 is available for the purpose. For example, drug-containing solutions may be added to the system, or an added unit of saline solution may be connected and administered with high flow, so that two bags of saline solution may be thus administered simultaneously and at high flow in response to an emergency, such as may result from a serious hypotensive episode. To the contrary, in the prior art, only a relatively low fluid flow can be administered through an injection site which is replaced in this invention by further branch tubing 72 and female luer connector 70.

Referring to FIG. 4, a similar system to FIGS. 2-3 is disclosed, except that the priming set 80 used is not integral with set 40 a. Instead, set 40 a carries a conventional branch tubing 82 and a luer connector 84. Priming set 80 defines a forward connector 86 having a Y-connection, to which the further branch tubing 72 a and its female luer connector 70 a are attached.

As in the previous embodiment, patient connector 42 a can connect with second connector 70 a, to form a loop in the set system as priming takes place, with priming desirably taking place through connector 42 a at the end of the set, for the purpose of avoiding the two step, two flow direction priming system, while at the same time requiring only one disconnection and connection after priming, namely that of patient connector 42 a which can be immediately connected to the patient's fistula.

Thus, the setup of dialysis can take place with improved convenience and facility.

During the dialysis procedure, as previously stated, further branch line 72 a, with its luer connector 70 a, is available for connection to a third connector of another source of fluid for rapid administration, if needed, to the patient.

At the end of the dialysis, in both the systems of FIGS. 3 and 4, one can separate the respective patient connectors 42, 42 a, from the patient's fistula, and reconnect them respectively to the second connectors 70, 70 a. This provides a source of solution from bags 61, 61 a (with clamps 62, 62 a being closed) so that the dialysis system may be flushed with saline solution through the entire set 40 a, as well as through dialyzer 12 a and venous set 14 a, thus returning essentially all of the blood back to the patient by means of the patient connector of venous set 40 a.

During normal operation, clamps 88, 88 a of further branch tubings 72, 72 a may be closed, so that the solution flow line is directly from bag 61, 61 a through the branch tubing 58, 80 to the main set tubing 40, 40 a.

Referring to FIG. 5, a different embodiment of the set of this invention is disclosed, being otherwise similar in structure and its function to the system of FIG. 2, except as otherwise described herein. Set 40′ has a T-connector 48′ similar to the T-connector of FIG. 2. However, a three-way stop cock 90 is provided at T connector 48; which provides connection for branch line 58′. Branch line 58′, in turn, connects to flow clamp 64′ and to spike 60′, for access to a source of solution as in the embodiment of FIG. 2. Stop cock 90 defines a luer connection to entry 92 that is capable of receiving a further branch line similar to line 72, modified with a luer connector for connecting with entry 92 and terminating in a second connector 70 as illustrated in FIG. 2 for use in a manner substantially identical to the priming scheme shown in FIG. 3, with the same results and advantages. Thus, further branch line 72 can be removable in this embodiment, and is thus not shown.

Referring to FIG. 6, a related embodiment to that of FIG. 5 is shown, being also a modification of the system shown in FIG. 2, being of identical structure and function except as otherwise described herein.

Set 40″ comprises a set having the T-connector 48″ similar to T-connector 48 of FIG. 2, and also a branch connection line 58″ including a flow clamp 62″, a roller clamp 64″, and a spike 60″ for access to a solution source.

In this embodiment, line 58″ carries a three-way medical stop cock 90″, of conventional design, which communicates with separate lengths of branch tubing 58″ and provides an extra branch 92″ in the form of a female luer connection. This embodiment differs from the embodiment of FIG. 5 in that a separate length 91 of branch tubing, as part of branch tubing 58″, is provided to space stop cock 90″ from the main line of set 40 and T-connector 48″.

Thus, connection here also may be made between valve branch 92″ and a set similar to further branch tubing 72, having a mating luer connector on one end and a second branch connector 70 on the other end, for use similar to that shown in FIG. 3, when that mode of priming is desired. The further branch tubing may in some circumstances not be used, when it is desired to conventionally prime the set.

Referring to FIG. 7, an arterial blood set for hemodialysis is disclosed, being generally similar in structure and function to the set of FIGS. 2 and 3, except for the differences discussed below.

As before, arterial set 40 b comprises a patient connector 42 b, set tubing 43 b, a conventional bubble trap 50 b, a length of pump tubing 52 b with its connectors 106, 107, and a dialyzer connector 56 b, all of which may be of generally conventional design except as otherwise indicated herein.

In this embodiment, first branch tubing 58 b is connected to pump tubing connector 106, having end connector 60 b to connect to a source of physiological solution. First branch tubing 58 b connects with second branch tubing 72 b, which is terminated by first connector 70 b. Flow is controlled through tubing 72 b by means of squeeze clamp 88 b.

Thus, the significant distinction of this embodiment lies in the different location of branch tubing 58 b and second branch tubing 72 b. The remaining branch tubings 100, 102, 104 are known structures, and are for conventional use in the hemodialysis procedure. The end connectors 106, 107 of pump tubing 52 b maybe of a design as shown in U.S. Pat. No. 5,360,395, while the connectors 42 b and 56 b may carry integral closures of a design as shown in U.S. Pat. No. 5,385,372.

Referring to FIG. 8, the set of FIG. 7 is shown with patient connector 42 b in connection with first connector 70 b in a manner analogous to that which is previously taught with respect to the other embodiments, to achieve the advantages of priming and/or rinse back as previously discussed. The respective two connectors may be luer-type connectors.

Referring to FIG. 9, another embodiment is shown which is closely analogous to the embodiment of FIG. 2. Set 40 c carries essentially the same components as are described in FIG. 7, but the first branch tubing 58 c is positioned to connect to tubing 43 c between patient connector 42 c and bubble trap 50 c rather than being connected to pump tubing connector 106 c.

Referring to FIG. 10, this embodiment also closely resembles the previously described embodiments of FIGS. 7 and 9, carrying the same components, except that, in this embodiment, first branch tubing 58 d connects with the top of bubble trap 50 d, so that the connection of first connector 70 d communicates with the bubble trap at the location of the air bubble which is normally present in a bubble trap during hemodialysis procedures. It can be seen that no such branch connection is provided at pump tubing connectors 106 c and 106 d in the embodiments of FIGS. 9 and 10, since that connection is elsewhere on the set.

Referring to FIG. 11, it also is similar to the previous embodiments of FIGS. 7-10, with identical components, except that the first branch tubing 58 e extends from the bottom of bubble trap 50 e so that the connection of first connector 70 e communicates with solution or blood in the bubble trap, rather than air as in the previous embodiment.

The above has been offered for illustrative purposes only, and is not intended to limit the scope of the invention of this application, which is as defined in the claims below. 

1. A blood set for use in an extracorporeal blood transporting process, which set comprises: set tubing having two ends; a patient connector on one of said ends; a first branch tube for connection with a source of physiological solution, said first branch tube connecting with said set tubing between the ends thereof; a second branch tube; a second connector communicating via said second branch tube in branching relation with said first branch tube, said second connector adapted for removable, sealed connection with the patient connector whereby said set comprises a closed loop of tubing when said second connector is in removable sealed connection with the patient connector; said set tubing carrying a length of roller pump tubing as an integral part thereof; said first branch tube connecting with the set tubing at a position adjacent to one end of the roller pump tubing; a degassing chamber carried in communication with the set tubing between the ends of the set; and said first branch tube connecting with said set tubing at a position between said patient connector and said degassing chamber.
 2. A blood set as defined in claim 1, in which said first branch tube is permanently and integrally connected to said set.
 3. A blood set as defined in claim 1, in which a clamp is carried by said second branch tube. 